Prefabricated Skid Fuel Station for Kuwait Industrial Estate

Product Description

Skid-mounted Fuel Station for Diesel & Gasoline | Mobile Fuel Storage and Dispensing Solution

Product Overview

The Skid-mounted Fuel Filling Station is a complete, all-in-one fueling solution designed for safety, mobility, and ease of installation. Unlike traditional gas stations, this portable unit is integrated into a reinforced steel skid or a standard ISO container, allowing it to be easily transported by truck or ship.

It is an ideal solution for remote areas, mining sites, logistics companies, construction projects, and private fleets that require a reliable and cost-effective fueling infrastructure.

Key Features
• Integrated Design: Tank, dispenser, and control system in one skid unit
• Easy Installation: No complex civil construction required
• Double-wall Tank: Enhanced safety with leak detection system
• Explosion-proof System: Meets international safety standards
• Flexible Capacity: 5,000L to 50,000L available
• High Efficiency: Stable flow rate and accurate metering
• Mobility: Easy to transport and relocate
• Customizable: Fuel management system, canopy, generator optional
 

Technical Specifications
1.Main parameters
Capacity				Item				Reference Values
20 cubic				Single Refueling Chamber - Overall Dimensions (L × W × H)				7160*2700*2700mm
50 cubic				Single Refueling Chamber - Overall Dimensions (L × W × H)				10800x3060x3060mm
2. List of Main Components
2.1 Fuel dispenser
No		Name			Specifications and Models
1		Zhengruntong Fuel Dispenser (Dual Nozzle & Dual Pump)			Components: Flow meter, Auto shut-off nozzles, Explosion-proof solenoid valve/junction box, Pulser, Metal flexible conduit, Filter. Technical Data: Accuracy: ±0.30% Flow Rate: 5-70L/min Inlet Vacuum: ≥54kPa Ex-proof Grade: Ex d ib mb IIA T3 Gb Configuration: Dual Nozzles & Dual Pumps
		IC Card Management System			Unified Control: Multi-terminal management for card services, inventory, and reporting Real-time Monitoring: Data synchronization with PC and mobile app support. Efficiency: Networked information management to optimize gas station operations.
2.2 Explosion-proof Intelligent Safety Monitoring & Power Distribution System
No		Name			Specifications and Models
1		Intelligent Safety&Power System			Integration:Centralized power switching&data display. Monitoring:Gas concentration,pump status,&auto-cutoff. Protection:T1 Surge Protective Device included. Advantage:No separate power room required for permits.
2		Magnetostrictive Level Gauge			Accuracy: ±1mm | Range: 300-2500mm. Material: SS304. Monitoring: Level, volume, and temperature. Ex-mark: Ex ia IIC T6 Ga (-40°C to +55°C).
3		Static Grounding Alarm			Component: Aluminum alloy static clamp for tankers. Safety: Directs static electricity to ground during unloading. Resistance: ≤ 4Ω.
4		Ex-proof Vertical Gear Pump			Motor: Ex d II, AC380V, IP55. Safety: Non-sparking design for hazardous areas. Flow Rate: $30 m^3/h$ Function: Self-priming / Suction capability.
2.3 Infrastructure
No		Name			Specifications and Models
1		Explosion-Proof Storage Tank			Capacity: $50 m^3$ (Nominal) Medium: Diesel / Single petroleum products Design Pressure: $\ge 0.8 MPa$ | Operating Pressure: Atmospheric Corrosion Allowance: $\ge 1.5 mm$ Material: Q235B Carbon Steel (Inner tank)
2		Skid and Frame			Design: Standard containerized shelter with ISO corner castings for easy lifting and transport. Compliance: Conforms to GB1413 standards. Genset Integration: Pre-installed generator set bracket in the safety zone. Electrical: Supports dual-power switching (ATS) and integrated wiring.
3		Explosion-Proof Barrier Material			Material Type: Type IV high-performance barrier material (double-quenched). Performance: Service life 60% longer than industry average. Compliance: Meets/exceeds AQ 3002 industry standards; certified by national testing institutions. Safety: Combustion pressure rise $\le 0.05 MPa$ at 95% filling volume.
4		External Ladder			Detachable ergonomic design for easy transport and skid integration.
5		Safety Guardrail			Height: 1200mm; modular design for rapid assembly.
6		Base & Platform			Q235B steel structure; operating area covered with anti-slip chequered plate
7		Fire-Rated Roller Shutter			Explosion-proof aluminum alloy; 4-in-1 protection (Fireproof, Waterproof, Anti-theft, and Corrosion-resistant).
8		Anti-Corrosion Coating			Surface Prep: Shot-blasted to Sa2.5. System: 3-layer heavy-duty protection: 1.Primer: Epoxy Zinc-rich ($40 \mu m$) 2.Intermediate: Epoxy MIO ($50 \mu m$) 3.Topcoat: Polyurethane ($40 \mu m$) Finish: Standard white; custom patterns/logos supported.
9		Firefighting equipment			Vertical dry powder fire extinguisher /fire blanket
2.4 Detection and Emergency System
No		Name			Specifications and Models
1		Combustible Gas Detection System			Equipped with audio-visual alarms and real-time concentration display. Installed in the pump/valve chamber for refueling and unloading areas.
2		Leakage Monitoring System			High-precision sensor for interlayer leak detection. Complies with AQ3002 standards. Triggers audio-visual alarms upon detecting fluid in the annular space.
3		Suspended Auto Fire Extinguisher			Type: Ultra-fine dry powder. Activation: $68^\circ C$ heat-sensitive glass nozzle. Weight: 8kg. Complies with GA78-94 standards.
4		Explosion-proof flame arrestor breather valve device			The vent pipe opening is 4m above the surrounding ground and 1.5m above the top of the tank. The opening is equipped with a flame arrester and a breather valve . The pressure inside the tank is adjusted according to the air temperature and pressure to maintain pressure balance. Operating range: -1.5 kPa to +3 kPa.
5		Emergency Pressure Relief Device			Secondary safety vent that opens when the breather valve is insufficient. Set Pressure: $21-35 kPa$. One unit per compartment.
6		It consists of two parts connected in series and is installed on the skid-mounted oil outlet pipeline.
		Emergency Shut-off Valve (ESV)			System: Includes emergency shut-off valve and manual ball valve. Installed on the outlet pipeline to rapidly isolate flow and prevent accidents during overpressure or emergencies
		Ball Valve
7		Explosion-proof Audio-Visual Alarm			Integrated with the control system. Provides high-decibel sound and high-intensity light signals for immediate emergency response.
8		Explosion-proof LED Lighting			Rating: Exd II C T6 / IP66. Corrosion-resistant, high-efficiency LED. Includes emergency backup power. Removable mounting brackets.

Standard Components Included

1. Storage Tank: Double-walled with leak detection.
2. Fuel Dispenser: Single or dual nozzle with LCD display.
3. Fuel Loading Pump: For filling the tank from a tanker truck.
4. Explosion-proof Control Box: Centralized electrical management.
5. Level Gauge: Real-time monitoring of fuel volume and temperature.
6. Piping & Valves: All necessary internal plumbing and safety valves.

Applications

• Industrial: Mining sites, construction projects, and oil fields.
• Logistics: Trucking companies, bus stations, and ports.
• Agriculture: Large farms and cooperatives.
• Emergency: Disaster relief and temporary fueling needs.

Applications
• Construction Sites
• Mining Operations
• Logistics & Truck Fleets
• Agricultural Use
• Ports and Harbors
• Remote Areas without Fixed Fuel Stations

Packaging & Delivery
Packaging: Standard export packing or as required
Delivery Time: 15-30 days
Transportation: Container shipping


Why Choose Us
• Professional manufacturer with export experience
• Strict quality control system
• Competitive price with reliable performance
• Custom design available
• Fast delivery and responsive service