Mobile Customizable Containerized Fuel Portable Gas Station

Product Description

Product Description

Explosion-proof skid-mounted gas station is an incorporated fueling option designed for secure gas storage and reliable dispensing. It incorporates a double-wall tank, explosion-proof gas dispenser, piping system and intelligent control system right into a portable, factory-assembled skid, lowering on-site building time and simplifying setup.

Manufactured with a durable steel framework and furnished with several security defense systems, the station provides trustworthy efficiency, leakage prevention and secure procedure under requiring working conditions. Its modular layout enables very easy transportation, rapid implementation and future moving. Available in a series of abilities and arrangements, it is extensively utilized for extracting websites, building tasks, logistics fleets, industrial facilities, ports and various other remote fueling applications.

Our explosion-proof skid-mounted fuel station is constructed with fully upraised steel box components, all architectural components produced in our manufacturing facility for fast on-site installment. The reinforced steel structure enhances load bearing and internal design, creating unhampered area for fuel storage, refueling and smart control units.

Customers can pick multi-layer anti-rust layer or full hot-dip galvanizing anti-corrosion therapy for the steel real estate to fit harsh outdoor conditions. Featuring lengthy life span, solid wind and quake resistance, low maintenance cost, this modular fuel terminal supports full customization on tank capacity, dimension and anti-corrosion systems. It provides complete steel fuel terminal solutions for logistics fleets, factories, mines and remote construction sites around the world.

Key Features
• Integrated Design: Tank, dispenser, and control system in one skid unit
• Easy Installation: No complex civil construction required
• Double-wall Tank: Enhanced safety with leak detection system
• Explosion-proof System: Meets international safety standards
• Flexible Capacity: 5,000L to 50,000L available
• High Efficiency: Stable flow rate and accurate metering
• Mobility: Easy to transport and relocate
• Customizable: Fuel management system, canopy, generator optional

Technical Parameters

 

Technical Specifications
1.Main parameters
Capacity				Item				Reference Values
20 cubic				Single Refueling Chamber - Overall Dimensions (L × W × H)				7160*2700*2700mm
50 cubic				Single Refueling Chamber - Overall Dimensions (L × W × H)				10800x3060x3060mm
2. List of Main Components
2.1 Fuel dispenser
No		Name			Specifications and Models
1		Zhengruntong Fuel Dispenser (Dual Nozzle & Dual Pump)			Components: Flow meter, Auto shut-off nozzles, Explosion-proof solenoid valve/junction box, Pulser, Metal flexible conduit, Filter. Technical Data: Accuracy: ±0.30% Flow Rate: 5-70L/min Inlet Vacuum: ≥54kPa Ex-proof Grade: Ex d ib mb IIA T3 Gb Configuration: Dual Nozzles & Dual Pumps
		IC Card Management System			Unified Control: Multi-terminal management for card services, inventory, and reporting Real-time Monitoring: Data synchronization with PC and mobile app support. Efficiency: Networked information management to optimize gas station operations.
2.2 Explosion-proof Intelligent Safety Monitoring & Power Distribution System
No		Name			Specifications and Models
1		Intelligent Safety&Power System			Integration:Centralized power switching&data display. Monitoring:Gas concentration,pump status,&auto-cutoff. Protection:T1 Surge Protective Device included. Advantage:No separate power room required for permits.
2		Magnetostrictive Level Gauge			Accuracy: ±1mm | Range: 300-2500mm. Material: SS304. Monitoring: Level, volume, and temperature. Ex-mark: Ex ia IIC T6 Ga (-40°C to +55°C).
3		Static Grounding Alarm			Component: Aluminum alloy static clamp for tankers. Safety: Directs static electricity to ground during unloading. Resistance: ≤ 4Ω.
4		Ex-proof Vertical Gear Pump			Motor: Ex d II, AC380V, IP55. Safety: Non-sparking design for hazardous areas. Flow Rate: $30 m^3/h$ Function: Self-priming / Suction capability.
2.3 Infrastructure
No		Name			Specifications and Models
1		Explosion-Proof Storage Tank			Capacity: $50 m^3$ (Nominal) Medium: Diesel / Single petroleum products Design Pressure: $\ge 0.8 MPa$ | Operating Pressure: Atmospheric Corrosion Allowance: $\ge 1.5 mm$ Material: Q235B Carbon Steel (Inner tank)
2		Skid and Frame			Design: Standard containerized shelter with ISO corner castings for easy lifting and transport. Compliance: Conforms to GB1413 standards. Genset Integration: Pre-installed generator set bracket in the safety zone. Electrical: Supports dual-power switching (ATS) and integrated wiring.
3		Explosion-Proof Barrier Material			Material Type: Type IV high-performance barrier material (double-quenched). Performance: Service life 60% longer than industry average. Compliance: Meets/exceeds AQ 3002 industry standards; certified by national testing institutions. Safety: Combustion pressure rise $\le 0.05 MPa$ at 95% filling volume.
4		External Ladder			Detachable ergonomic design for easy transport and skid integration.
5		Safety Guardrail			Height: 1200mm; modular design for rapid assembly.
6		Base & Platform			Q235B steel structure; operating area covered with anti-slip chequered plate
7		Fire-Rated Roller Shutter			Explosion-proof aluminum alloy; 4-in-1 protection (Fireproof, Waterproof, Anti-theft, and Corrosion-resistant).
8		Anti-Corrosion Coating			Surface Prep: Shot-blasted to Sa2.5. System: 3-layer heavy-duty protection: 1.Primer: Epoxy Zinc-rich ($40 \mu m$) 2.Intermediate: Epoxy MIO ($50 \mu m$) 3.Topcoat: Polyurethane ($40 \mu m$) Finish: Standard white; custom patterns/logos supported.
9		Firefighting equipment			Vertical dry powder fire extinguisher /fire blanket
2.4 Detection and Emergency System
No		Name			Specifications and Models
1		Combustible Gas Detection System			Equipped with audio-visual alarms and real-time concentration display. Installed in the pump/valve chamber for refueling and unloading areas.
2		Leakage Monitoring System			High-precision sensor for interlayer leak detection. Complies with AQ3002 standards. Triggers audio-visual alarms upon detecting fluid in the annular space.
3		Suspended Auto Fire Extinguisher			Type: Ultra-fine dry powder. Activation: $68^\circ C$ heat-sensitive glass nozzle. Weight: 8kg. Complies with GA78-94 standards.
4		Explosion-proof flame arrestor breather valve device			The vent pipe opening is 4m above the surrounding ground and 1.5m above the top of the tank. The opening is equipped with a flame arrester and a breather valve . The pressure inside the tank is adjusted according to the air temperature and pressure to maintain pressure balance. Operating range: -1.5 kPa to +3 kPa.
5		Emergency Pressure Relief Device			Secondary safety vent that opens when the breather valve is insufficient. Set Pressure: $21-35 kPa$. One unit per compartment.
6		It consists of two parts connected in series and is installed on the skid-mounted oil outlet pipeline.
		Emergency Shut-off Valve (ESV)			System: Includes emergency shut-off valve and manual ball valve. Installed on the outlet pipeline to rapidly isolate flow and prevent accidents during overpressure or emergencies
		Ball Valve
7		Explosion-proof Audio-Visual Alarm			Integrated with the control system. Provides high-decibel sound and high-intensity light signals for immediate emergency response.
8		Explosion-proof LED Lighting			Rating: Exd II C T6 / IP66. Corrosion-resistant, high-efficiency LED. Includes emergency backup power. Removable mounting brackets.

Main Product

The entire gas station unit has undergone complete assembly of all piping, valves, pumps, and electrical circuits, as well as pressure testing, at the factory. Once delivered to the site, it is ready for use simply by connecting it to a power source, ensuring truly zero civil engineering requirements and rapid deployment.

Explosion-Proof & Secure:
Safety warning signs, such as "No Smoking or Open Flames," are prominently displayed on the enclosure. The interior of the storage tank is equipped with advanced explosion-proof barrier materials as standard; the tank features a double-walled design that provides 100% protection against fuel leakage and groundwater contamination.

Skid-Mounted & Highly Portable:
The unit utilizes a standard shipping container or a heavy-duty steel frame base, with dedicated lifting eyes on the top. The entire unit can be easily relocated as a single unit using a standard flatbed truck, achieving 100% utilization of fixed asset investment.

Cost-Efficient & Compact Space:
Compared to traditional gas stations, which often require several mu of land, skid-mounted stations typically require only a few dozen square meters of paved ground for installation. This significantly reduces the financial and time costs associated with land acquisition, civil engineering, and pipeline installation.

Smart Fuel Management:
Equipped with built-in modern dual-nozzle or single-nozzle smart fuel dispensers, the system can be configured with IC card, license plate recognition, or cloud-based management systems.

The explosion-proof skid-mounted refueling unit features a high-strength, above-ground container-style design. With a neat appearance, clear labeling, and professional safety features, it serves as a powerful compliance tool for companies seeking to achieve internal, autonomous oil management, reduce costs, and improve efficiency.

Explosion-Proof Barrier and Multi-Layered Fire Safety: The core tank employs advanced explosion-proof barrier technology, the exterior of the unit is marked with conspicuous safety warning signs, and the refueling compartment is equipped with professional fire extinguishing equipment as standard.

No Deep Excavation Required, Ready to Use: Utilizing a purely above-ground container frame structure, there is no need to dig deep pits to bury tanks, as is required at traditional gas stations. As shown in the figure, the unit can be quickly put into service with only simple ground hardening and a concrete foundation berm.

Standard Components Included

Storage Tank: Double-walled with leak detection.
Fuel Dispenser: Single or dual nozzle with LCD display.
Fuel Loading Pump: For filling the tank from a tanker truck.
Explosion-proof Control Box: Centralized electrical management.
Level Gauge: Real-time monitoring of fuel volume and temperature.
Piping & Valves: All necessary internal plumbing and safety valves.
 

Applications
• Industrial: Mining sites, construction projects, and oil fields.
• Logistics: Trucking companies, bus stations, and ports.
• Agriculture: Large farms and cooperatives.
• Emergency: Disaster relief and temporary fueling needs.

Company Profile

Shandong Shijie Heavy Industry Co., Ltd. is a national high-tech enterprise based in Jining High-Tech Zone, Shandong Province. Our modern factory focuses on manufacturing explosion-proof skid-mounted fuel stations and matched steel canopy structures.
 

We offer one-stop services covering design, production, strict quality inspection, transportation and installation. We supply complete self-use fuel station solutions for logistics fleets, mining sites and industrial parks worldwide.

• Certified High-Tech Factory & Reliable Quality
  Full factory testing, complete explosion-proof & fire safety certifications.
   
• Dual-Layer Barrier Explosion-Proof Design
  Multi safety interlocks to prevent fire and explosion risks.
   
• Fast Installation & Fully Relocatable
  No underground tank digging; whole unit can be moved freely.
   
• Durable Anti-Corrosion Steel Housing
  Paint or hot-dip galvanizing options, wind & earthquake resistant.
   
• Flexible Customization
  Custom tank volume, dispensers and matching steel canopy.
   
• One-Stop Full Service
  Design, production, inspection, logistics and installation guidance.
   
• Low Long-Term Maintenance Cost
  Intelligent monitoring system, simple daily inspection.

We own a large professional steel structure factory, focusing on R&D and production of explosion-proof skid-mounted fuel stations and supporting steel membrane refueling canopies. Equipped with advanced CNC processing machines, we realize standardized, modular factory prefabrication for all tank and steel frame components.
 

We provide fully customized equipment design and production per your required tank volume, dispenser quantity and site environment demands. With sufficient factory output and stable delivery lead time, we can undertake all sizes of self-use fuel station projects and deliver one-stop turnkey solutions for global clients.

Packaging & Shipping

Every one of our skid-mounted explosion-proof filling station tools is produced utilizing an integrated, factory-prefabricated, and fully constructed delivery design. After welding, corrosion protection, devices setting up, and appointing and checking are completed in the workshop, the whole system is delivered as a single unit, removing the requirement for on-site additional processing.

The text of the tools is enclosed in a fully sealed safety product packaging. Important elements, tools, fuel dispensers, and the smart control system are independently wrapped in shock-resistant packaging, while the steel structural structure is safeguarded against dust, rust, and impact damage.

The entire device can be filled directly into a shipping container or a bulk carrier for transport, guaranteeing quick shipment, practical packing and dumping, and no loss of components. Upon arrival at the port, it just requires straightforward securing, electrical connection, and commissioning prior to it awaits use.

FAQ

1. Who we a're?
We are a premier one-stop solution provider in the global steel structure industry. With 75 years of technical heritage, we specialize in the full lifecycle of industrial buildings-from innovative design and precision manufacturing to professional installation. Having completed large-scale projects in 30+ countries, we ensure high-quality execution every time.

2. Are you a manufacturer or a trading company?
We are a direct manufacturer with a large-scale production facility. This allows us to offer competitive factory-direct pricing while maintaining total control over quality and lead times. Our workshop features automated production lines to ensure efficiency for even the most complex industrial projects.

3. What quality assurance do you provide?
We implement a rigorous 5-stage QC system:
Raw Materials: Sourced from top-tier mills with full traceability.
Process: Real-time tracking of welding and fabrication.
Testing: NDT (Ultrasonic/X-ray) for critical joints.
Pre-assembly: Ensuring 100% structural accuracy before shipping.
Standards: Fully compliant with ISO 9001, CE, and AWS.

4. Do you provide customized design services?
Absolutely. Our engineers use advanced software (Tekla, AutoCAD, PKPM) to provide full-solution drawings. We design based on your specific requirements, including local wind/snow loads and seismic requirements, ensuring your building is both cost-effective and structurally sound.

5. What are your payment terms?
Our standard terms are T/T 30% deposit to initiate production, with the remaining 70% balance paid before shipment. For large-scale projects or long-term partners, we also accept Irrevocable L/C at sight to ensure mutual security.

6. What is the estimated delivery time?
Lead time typically ranges from 30 to 45 days after deposit and design approval. The exact timeframe depends on project scale. We provide a detailed production schedule and coordinate closely with logistics for on-time delivery to your nearest seaport.

7. Do you provide installation support?
Yes. We provide detailed 3D installation drawings and video tutorials for every project. For complex structures, we can dispatch senior technical engineers to your site for on-site guidance to ensure structural integrity and safety.